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Wearing “protective clothing“ on cans: How can dust film overturn your drinking experience?
In the field of fast-moving consumer goods packaging, dust film for cans is becoming an important innovation to improve product hygiene standards. This thin film, with a thickness of only 0.02-0.05mm, is covered on the can opening through precision heat sealing technology, establishing an invisible protective barrier for beverage safety.
Analysis of Technical Characteristics
The modern aluminum can dustproof film adopts a three-layer co extrusion structure: the surface layer is made of anti-static PET material, which effectively blocks the adsorption of dust in the air; The middle layer is made of high transparency PP film to ensure that the brand logo is clear and visible; The bottom layer is made of low-temperature heat sealing material, which can firmly adhere to the can mouth without affecting the normal opening of the easy pull ring. The specially designed micro perforation process allows the film to form a neat fracture line at the can mouth, and consumers only need to pull the pull tab normally to completely remove the dust film.
Outstanding performance advantages
Compared to traditional exposed can openings, the dust film on cans exhibits multiple advantages:
Health protection: Laboratory tests show that it can block 99.7% of PM2.5 particles
Quality assurance: Oxygen transmission rate below 5cm ³/m ² · day, delaying beverage oxidation
Easy to use: The opening force only requires 2-3N, no different from ordinary cans
Cost controllable: The increase in cost per can is less than 0.03 yuan, and the cost-effectiveness is significant
Production process innovation
On the high-speed filling line, the dust film for cans is precisely attached through an infrared positioning system, and can process 1000-1200 cans per minute. The key process parameters include:
Heat sealing temperature: 130 ± 5 ℃
Pressure: 0.15-0.25MPa
Residence time: 0.3-0.5 seconds
The entire system has achieved seamless integration with the existing filling line, without the need for large-scale equipment renovation.
Market application prospects
At present, this technology has been successfully applied in the following fields:
High end beverages: craft beer, sparkling water, etc
Functional drinks: sports drinks, energy drinks
Children's products: fruit juice, dairy drinks
Consumer research shows that 83% of respondents believe that dust film significantly increases their willingness to purchase, especially among the maternal and child groups and consumers with strong health awareness.
Future Development Trends
The next generation of dust-proof film is developing towards functional composite direction:
Intelligent indicator type: displays beverage temperature or freshness through color changes
Antibacterial type: adding antibacterial ingredients such as nano silver
Environmentally friendly: Made of biodegradable PLA material
Although the dust film for cans is a small innovation, it solves the major problem of beverage hygiene. With the continuous improvement of consumers' requirements for food safety, this technology is expected to become a new standard for beverage packaging, bringing a qualitative leap to the industry.
Leadtra Packaging is a professional manufacturer and global service provider of aluminum foil sealing film, providing one-stop services for sealing film, sealing gasket products and solutions. We are stationed in the factory for debugging, solving your sealing problems, and ensuring your production cycle. If you are interested in or have any questions about us, please feel free to call us for consultation.
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【editor】:Leadtra PackagingCopyright:https://www.leadmenspacking.comReproduced please indicate the source